Water

A challenge faced by many chemical processing plants is the high process temperature and high energy consumption. For example, in the Traditional Chinese Medicine (TCM) production process, one of the commonly used approaches of concentrating the medicine is by evaporation. This process operates at 100°C and aims to remove 2/3 of the total amount of water from the feed solution. The main issues are: High operating temperature causing irreversible damage to the active ingredients. Taking up 75% of the overall energy consumed. 2-3 days to process one batch of the extracted liquid. Labour-intensive and hard to scale up. Furthermore, as the production is operated in batch mode, the boiler needs to be turned off and on (heating and cooling) frequently. To overcome these challenges, the membrane – pervaporation system has been developed. The operating principles have been tested at laboratory scale using actual TCM products. The operating temperature can be lowered so that the risk of damage to the active ingredients is reduced. It was computed that an energy saving of 39% can be achieved. The team that designed and developed the system is well-versed with membrane technology and is ready to transfer the know-how and knowledge. They are seeking partners to collaborate and further develop this proof-of-concept for commercial deployment, targeting applications where thermal damage to high value active ingredients are of concern.     

Thin film composite (TFC) membranes are the main membrane types for reverse osmosis (RO) and nanofiltration (NF) membranes. RO membranes can be used for desalination, utility water treatment, wastewater treatment and reuse as well as process water treatment. NF membranes can allow monovalent ions, such as sodium chloride, to pass through the membrane, while rejecting divalent and multivalent ions, such as sodium sulfate. It has applications in the diary, food, dye, biotech, pharmaceutical and industrial processes for concentrating targeted streams. Boosting membrane permeability without a decrease in their rejection to target ions has been the objective of many membrane producers. Many methods have been proposed in literature to achieve the target, such as incorporating nanoparticles or surfactants. However, the synthesis of uniform nanoparticles in large scale is a problem and the long-term stability of nanoparticles in the polyamide layer is of concern. The process of adding surfactants is also not controllable, leading to a potential concern for quality control in the final membrane product. This invention relates to a simple method to increase the water permeability of thin film composite membranes for nanofiltration and reverse osmosis by 2 to 5 times.

Spent coffee grounds are one of the major food waste produced globally with several million tonnes being discarded annually. It has been reported that only 6% of the original coffee cherry can be used to make a cup of coffee and the remaining balance are inedible and has no value to the industry. As such, a large amount of residue is currently generated from the coffee industry and disposed of at incineration plants or landfills.   This technology features a cost-effective and scalable thermochemical process to transform spent coffee grounds into carbon-rich solid materials, known as hydrochar, as a form of low-cost solid adsorbents for industrial wastewater treatment. Thermochemical processes are well suited for wet biomass such as spent coffee grounds and utilises mild temperature profiles under relatively low pressures. The process also has the potential to convert other kinds of food waste, such as durian husks, coconut husks, fruit peels etc, into hydrochar.This presents a sustainable solution for creating a circular economy and minimising negative impact on the environment by converting non-edible and no value food waste into a value-added product for food and water industries.