Industrial Digital Twin Solutions for Developing Low-Carbon Smart Plants
The increasing complexity of plant and factory operations, coupled with growing demands for energy and carbon management, has created an urgent need for integrated solutions. These solutions must not only manage assets and optimize production processes but also measure and reduce carbon emissions, driven by mounting government pressure to achieve smart and green manufacturing with low carbon output.
This technology is tailored for manufacturing plants and energy-intensive industries such as oil and gas, petrochemicals, chemicals, and pharmaceuticals - sectors facing significant challenges to lower operational costs, boost production efficiency, and meet carbon neutrality goals. By leveraging 3D visualization, operational simulation, real-time data collection, and big data analytics, this technology reconstructs the entire production and operational processes through a digital twin. It integrates and replicates data from system upgrades, engineering construction, production activities, and process principles.
The implementation includes the digital delivery of engineering assets, the creation of a digital twin model based on operational mechanics and historical data, and the seamless integration of operational management with energy and carbon management systems through real-time data access. This technology ultimately establishes a cloud-based digital twin platform that enables comprehensive asset management, production workflow optimization, and precise monitoring of energy consumption and carbon emissions, paving the way for developing low-carbon, smart plants.
The technology owner is seeking collaboration with industrial manufacturers, plant operators, energy management companies, engineering design firms, IoT sensor and software providers to co-develop and implement this technology in practical applications, delivering tailored solutions to meet the unique needs of diverse clients.
Core Technology:
Builds on a comprehensive digital twin platform
Integrates cutting-edge 3D visualization tools
Features simulation engines for operational mechanism
Utilises big data analytics
Real-time data acquisition systems
Key Components:
3D visualization engine
Digital delivery system
Digital operations and maintenance system
Process simulation and optimization system
Energy and carbon management system
Primary Functions:
Digital reconstruction of factory production and operational workflows
Enable precise monitoring, predictive maintenance, and optimized energy and carbon management
Target Industries:
Oil & gas, petrochemicals, chemicals, steel, pharmaceuticals, and other energy-intensive sectors
Export-driven industries requiring carbon emission reporting
Transformative Solutions:
Engineering digital delivery
Factory digital operations and maintenance
Real-time production process optimization
Energy and carbon management platforms
Real-time carbon accounting systems
Key Applications:
Digital Delivery and Asset Management: End-to-end digital delivery, preservation, and management of factory assets
Production Optimization: Enhance production efficiency, streamline processes, and reduce operational costs
Predictive Maintenance: Anticipate equipment failures, minimize downtime, and extend machinery lifespan
Energy and Carbon Management: Reduce energy consumption and track carbon emissions with real-time data analytics
This technology offers significant advancements over existing solutions through its BS architecture, which eliminates the need for software installation, enhancing both accessibility and user-friendliness. The platform supports multiple business models and software formats, enabling real-time data integration and carbon accounting in compliance with international standards.
BS architecture that requires no software installation
Compatible with multiple business models and software formats
Real-time data integration and carbon accounting capabilities
Open software environment with rapid response capabilities
Digital Twin, Low-carbon, Smart Factory, 3D Visualization, Operational Simulation, Big Data Analytics, Asset Management, Production Optimization, Energy Management Infocomm, Artificial Intelligence, Energy, Sensor, Network, Power Conversion, Power Quality & Energy Management, Manufacturing, Chemical Processes